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Rip Optimizing Systems

Make the Most of Your Raw Materials with Rip Optimizing Systems

Mereen-Johnson’s rip optimizing systems are designed to maximize production efficiency, improve yield, and minimize waste. By scanning each board and instantly generating the optimal rip solution—taking into account width, length, defects, and other factors—our systems streamline your production, reduce the need for re-ripping, and improve overall feeding accuracy.

These systems also enhance operator safety, and the detailed, customizable production reporting ensures full visibility into your operations. Best of all, no specialized computer skills or programming knowledge are required to operate our optimizing saw systems—they’re user-friendly and ready to integrate seamlessly into your existing production line.

Key Benefits of Our Rip Optimizing Systems:

  • Maximized Fiber Recovery: Yield Mode ensures you get the most out of every board, recovering more fiber and reducing waste.
  • Value-Based Operation: In Value Mode, quantify a dollar value for required components, making material usage more cost-efficient.
  • Seamless Integration: Our systems integrate easily with Mereen-Johnson rip saws and other material handling equipment for a streamlined operation.
  • Real-Time Monitoring & Reporting: With enhanced reporting and remote cut list entry, you can manage operations more effectively from anywhere.

Machines

New Rip Navigator 5.0 Technology

Our newly enhanced Rip Navigator 5.0 technology has three modes of operation to provide production flexibility: Yield Mode to maximize fiber recovery, Value Mode that allows you to quantify a dollar value for needed components, and Manual Mode for times when inventory is more important than yield recovery. With optional board flipping and other features, these systems integrate seamlessly with Mereen-Johnson rip saws and other material handling equipment. An optional NaviVision upgrade further enhances scanning with multiple color cameras.

Our new service-based architecture allows for “Remote Cut List” entry, keep your line running. It also allows for better cut list control and real time monitoring (at the machine or remotely) with options for more reporting features. It will allow the use handheld devices for cut list entry (phone, tablet).

Automation & Robotics

Tailored Solutions for the Solid Wood Sector

Mereen-Johnson stands at the forefront of delivering cutting-edge automated handling solutions that will streamline your workforce and wood machinery assets. Our smart, automated handling solutions are meticulously crafted to enhance your machine throughput and efficacy while substantially trimming your labor expenses.

Our complete spectrum of services ranges from conceptualization and design of production lines to installation, personnel training and ongoing maintenance, and we cater to a wide array of client requirements, offering both standardized system solutions and fully personalized options to suit your specific needs.

Door Manufacturing Industries & Applications

Mereen-Johnson’s rip optimizing systems are ideal for industries where maximizing yield and reducing waste are essential. From woodworking to engineered materials, these systems improve production efficiency while maintaining high-quality cuts.

Common Industries

  • Woodworking & Lumber Processing
  • Furniture Manufacturing
  • Panel & Plywood Production
  • Engineered Wood & MDF Processing
  • Mass Timber & Prefabricated Housing

Key Applications

  • High-Yield Board Processing
  • Custom Rip Solutions for Specific Production Needs
  • Minimizing Defects in Panel Production
  • Improving Raw Material Efficiency for Cost-Effective Production

Why Choose Mereen-Johnson

Mereen-Johnson’s rip optimizing systems offer the most advanced technology to help you maximize production efficiency and material yield. Our systems are designed to integrate seamlessly with your existing equipment, providing enhanced scanning, real-time monitoring, and customizable production reporting. Whether you’re optimizing for yield, value, or inventory, our Rip Navigator 5.0 technology offers the flexibility and reliability you need to take your production to the next level.

FAQs

The Rip Navigator 5.0 uses advanced scanning technology to analyze each board and automatically determine the most efficient rip solution based on material properties and defects, improving yield and reducing waste.

Yes! Our rip optimizing systems integrate seamlessly with Mereen-Johnson rip saws and other material handling equipment for smooth and efficient operation.

Yield Mode optimizes material usage by focusing on maximizing fiber recovery, ensuring you get the most out of each board while minimizing waste.

Our Remote Cut List feature allows operators to input cut lists remotely via mobile devices, providing real-time monitoring and control over your production line.

Our systems are designed with ease of use in mind. No specialized computer or programming skills are needed, making them accessible to operators at all levels.